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  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor
  • 2000L industrial batch reactor

2000L industrial batch reactor

No.00347
This reactor is used to synthesize the p-tert-butylbenzaldehyde, an important raw material of the Lily of the valley fragrance.
No. Parameters Kettle Jacket
1 Full volume(L) 2300
2 Work volume(L) 2000
3 Design pressure(MPa) 0.1 0.55
4 Work pressure(MPa) ATM 0.5
5 Design temperature(℃) 220 220
6 Work temperature(℃) 140~144 160
7 Material S30408 Q345R
Description

poster of the 2000L industrial batch reactor

Title of product introduction
Title of product structure
Picture of 2000L industrial batch reactor structure
Title of product Features
Reactor Body:
This is batch reactor for dye industry to make the chemical intermediate.
Jacket:

The pressure inside jacket would be round 0.55MPa, so the 8mm thickness is used for this application. 
The inlet/outlet ports are welded with flange to bear a higher pressure.
Kettle:
Because of the jacket pressure, the kettle wall need to standwith negative pressure of -0.55 MPa.
The result of the thickness after caculated is 12mm.
For the encomical purpose, the Q345R plate is designated by customer as the jacket material.


Normal pressure components
The madium is a little corrosive, without toxic, nor flammable, so it doesn't need high sealing. 
Because the reaction is taken under atmospheric pressure, it is results the following applying of the components.
Mechanical sealing shaft coupler.  
Manhole:
The flange type is PL, for low pressure appication.
Its flange is fixing with the wingnuts, which could help to unbolt by hand.
The nozzles:
Their flanges are PL type too. 
The oxygen is pumped into the reaction vessel via a gas inlet port to the gas distributor.

Agitator:
Axis:
The medium inside is solvent and a large amount of gas, so that the mixture with a very low density and cause small torque to the stirrer
Its shaft is stainless steel with diameter of 55mm only. 
Blades:
The turbine blade and paddle blade with three layers. It could make the TBT solution to flip up and down,  to ensure the sufficient mixing to the gas-fluid phases.

Title of product specification
2000L TBT reactor scheme

Configuration instructions:

1, One set of double-end mechanical sealing coupler, its material is S30408, with explosion-proof motor reducer.
2, It has sight glasses.
The sight glass window is opened on the manway lid, so it is convenient for the operator the check the reaction status.
3, Thermalmeter is explosion-proof PT100. The other orifice flange for the ports are matching supplied. With gas distributor.
4、Materials:
The materials in contact with the medium in the kettle are stainless steel S304.
The material of the jacket housing is Q345R.
5、Kettle Inner surface is polished to Ra<=0.4um.
6、After the reaction is finished, the reactor would be cleared and the remains would be discharged from the bottom discharging port. 
7、Universal Application:
Spices, dyestuffs, pharmaceutical intermediates.

Full volume: 2.3m3

Design pressure MPa: 0.1

Design temperature: 220

Working pressure MPa: Atmospheric

Working temperature: 140~144°C

Motor power: 11KW

Rotation speed rpm: 0-275

Stirring form:  Inclined-blade disc+high-efficiency self-priming+four wide-blade rotary paddle

Heating method: Jacket heating water steam

Sealing method: Mechanical seal

Contact material: S30408

Dia: 1.3m
Height: 4.2m
Design life: 10 years

industry reactor general parameters range form
Piture of optional accessoriesTitle of WHGCM Manufacturing capaciptyTesting and producing machines in WHGCMcases and customers photoWHGCM packing and shipping photo

Our most frequently asked questions

1.Are you trading company or manufacturer?

We are professional various reactors customization manufacturer, with ASME CE EAC DOSH ISO Certificates.

2.Pre-Sale Stage

Provide Design Drawing by free and Suitable Equipment Model according to customer's request, for accurate design and quote, please kindly advise below:
1). Working Volume
2). Max Working Temperature
3. Max Working Pressure
4. Reactor inner Contacting material:SS304, SS316L or others?
5.Reactants and property,Whether it is flammable and explosive?
6. With mixer/agitator or not
7.Others more details

3.Production Stage

Whole time report for manufacture status;
Inspection video for quality checking;
Full set Engineering Documents, include User Manual, General Drawing,  All Related Test Report, Approval Certificate.

4.After Sale Stage

Life long service for all equipment;
Free spare parts in warranty period;
Discount price for all spare parts after warranty period;
Technical consulting is always for free.

5.Training & Installation

Arrange our engineer to assist customer in equipment assembly and installation on site or online;
Training workers to use machine properly.

 

 

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