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  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel
  • 2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel

2000L jacketed electric heating Nickel alloy industrial reactor with corrosion resistant vessel

No.000378
This is a nickel alloy reactor, industrial reactor with following features (2000L, jacketed electric heating, Corrosion resistant vessel, vacuum, composite plate reactor magnetic seal)
No.ParametersKettleJacket
1Full volume(L)/
2Work volume(L)2000
3Design pressure(MPa)-0.10.4
4Work pressure(MPa)-0.10.2
5Design temperature(℃)200200
6Work temperature(℃)170170
7MaterialN6+Q345RQ345R
Description


poster of the 2000L industrial reactor made from nickel clad plate

Title of product introductionTitle of product structure
Picture of 2000L industrial reactor made from nickel clad plate  structure

 1. Magnetic sealing belt explosion-proof motor (dII BT4), reducer.  With frequency converter. 
 2. Pressure gauge, platinum resistance required for opening of kettle cover, blind plate for feeding port and discharge port, flange for other nozzles shall be supplied in pairs. 
 3. The cylinder head material is N6+ Q345R composite material, the jacket material is Q345R, the other materials in contact with the kettle are N6, and the magnetic coupler and coupling material is 316L. 
 4, with heating, heating power 72KW. 
 5. Equipped with PID intelligent control cabinet (frequency conversion speed regulation, speed display, heating control, temperature display). 

Title of product Features

Top view of reactor Kettle cover
 -Liquid phase material feeding port
 -Distillation port
 -Vacuum port
 -Tank inner temp measuring ports
 -Pressure gauge/safety valve port
 -Jacket thermal oil electric heater ports
 Note: all nozzle ports & fitting type can be customized
Customized ports

 -Magnetic sealing shaft sleeve
 -Ports with blind plate for backup usage
 -All ports'  sizes are customized
 -The ports of jacket are flanged for fast assembly purpose
Characteristics
 -Different with other industrial reactors, this reactor doesn't have the manhole, which is usually used for maintaining and cleaning purpose. The reason of eliminating the manhole is because the medium and product of the chemical reaction to be applied for this reactor is clean enough, and with very low viscosity.
 -The flanges are with RF contact surface, that has a higher sealing effect than PL joint surface.
Stirrer mechanism
 -Magnetic sealing stirrer 
 -Core technology: Static sealing, magnetic transmission
 -Stirrer coupler with inner cooling system inlet/outlet
 -frequency conversion speed regulation
 -Characteristics
This industrial reactor has the volume of 2000L, while it's strirrer speed is upto 300RPM. Comparing with other reactor with the same size, the speed is very high.
So, we applied a large motor of power as many as 11KW to drive the shaft.
Because of the high torque caused by the motor and blade, the magnetic coupler needs much more magnetic steel rings. 
All of above features make the size of the magnetic much larger.  And this is another reason why the reactor lid doesn't have the manhole. Because not enough space on the reactor cover left to open a manhole.
 Reactor sealing unit
Tank bottom
 -9+9=18 pcs Jacket thermal oil electric heater ports,ensure heated evenly
 -Discharge port with bling plate covered
 -Jacket drain port
- Characteristics
The ports for the electric heaters are very significant feature for this reactor. As most of the industrial reactors client are using the circulation heating style instead.
For this reactor, because the boiler or circulation heating tank is not available for customer, so we design the electric heater to directly heating the thermal medium inside the jacket. 
This design has the advantages of easy operate, easy maintaining.


Title of product specification

 Full Volume (L)  Design pressure (MPa)   Working pressure (MPa)  Design Temperature (℃)   Operating temperature (℃) 
 kettle  2000   -0.1   -0.1  200  200
 Jacket  0.4   0.2  170  170
 Material contact with medium  corrosion allowance  joint efficiency  heating method  Motor power (KW)
 kettle  N6+Q345R   1  1  oil bath electric heating  11 Explosion-proof  
 Jacket  Q345R   1.5  0.85 
 sealed manner   Stirring mode  stirring speed
 magnetic seal  paddle   0~300

industry reactor general parameters range form

Piture of optional accessoriesTitle of WHGCM Manufacturing capaciptyTesting and producing machines in WHGCMcases and customers photoWHGCM packing and shipping photo
Our most frequently asked questions

1.Are you trading company or manufacturer?

We are professional various reactors customization manufacturer, with ASME CE EAC DOSH ISO Certificates.

2.Pre-Sale Stage

Provide Design Drawing by free and Suitable Equipment Model according to customer's request, for accurate design and quote, please kindly advise below:
1). Working Volume
2). Max Working Temperature
3. Max Working Pressure
4. Reactor inner Contacting material:SS304, SS316L or others?
5.Reactants and property,Whether it is flammable and explosive?
6. With mixer/agitator or not
7.Others more details

3.Production Stage

Whole time report for manufacture status;
Inspection video for quality checking;
Full set Engineering Documents, include User Manual, General Drawing,  All Related Test Report, Approval Certificate.

4.After Sale Stage

Life long service for all equipment;
Free spare parts in warranty period;
Discount price for all spare parts after warranty period;
Technical consulting is always for free.

5.Training & Installation

Arrange our engineer to assist customer in equipment assembly and installation on site or online;
Training workers to use machine properly.

 

 

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